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1998 Kawasaki Vulcan 500 - Project Bike

07JKX

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The Hen that laid the Golden Legos
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Just picked up a 1998 Vulcan 500. 9k on the clock and it had been sitting for a year. Got a pretty good deal on it and I hooked up a battery and it cranked in a couple of seconds. Despite the year old gas and gummy carbs, it purred like a kitten. Doesnt appear to have been dropped. Minor cosmetic issues (including a small dent in the tank that I did :grey:).

Check list:
Front and rear wheel bearings
sprocket condition

On the list of immediate repairs:
new battery
Clean Carbs
Dump old gas and clean tank
Oil/filter change
Brake fluid flush
replace turn signal (works but dangly... lol)
clean and lube chain

Likely repairs:
Replace oil pan gasket
Flush coolant
replace vacuum petcock and fuel line

It seems to be in really good shape for a running, low milage, female owned, $1000 bike.

Anything else experienced Vulcan owners can recommend for maintenance? I am looking for a shop manual, but only found a haynes. I am quite partial to the clymers but was unable to locate one. Any info would be appreciated.

 
ok no vulcan riders.... check!

Well an update should someone stumble across this.

Both carbs were filthy. Thoroughly clean, inspected and reassembled.
Air filter was disentagrating... a new one on order
wheel bearings are good.
new front brakes ordered
chrome cleaned up nice
new brake fluid (complete flush)
chain degreased with kerosene, rinsed, dried and lubed
fresh oil and filter change (will run this for about 150 miles, dump it and refill with rotella t6 syntetic along with new filter)
All electronics inspected
new turn signal
new spark plugs
rear drum adjusted
new battery

All told... I have less than $100 invested for a total of $1100 for the thing. Either I got lucky or learned how to pick good fix em up projects.
 
good little bikes,i had a 95 i putted around on.
they are alot faster than most people realize.
i jetted the carbs on mine and put on aftermarket pipes.
the 750 vulcan was a hotrod bike as well.
you got a great deal on that bike

Thank man! I have been casually looking for an exhaust upgrade, but as my daily rider and the time I leave in the morning, I dont want to piss off my neighbors... well, most of em at least. lol
 
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